Gearbox Repair to O.E.M specs
We Rebuild and Repair

FIVE LOCATIONS IN THE USA

Here at United Gear Works we want our customers mind to be at ease so we provide a full list of our gearbox repair procedure

We Will pick up the gearbox and have it delivered to our location once we receive the gearbox we will then go thru each and every mechanical components to see what all needs to be repaired replaced or manufactured and we will provide a written estimate and a turnaround time we will also provide pictures of the damaged components here is the full gearbox repair process

Step 1 Cleaning exterior of Gearbox and identification
Step 2 Remove all bolts from the gearbox
Step 3 Disassembly for Gearbox preliminary evaluation of the condition and repair required
Step 4 Mag inspect Gearbox
Step 5 inspect all Gears
Step 6 Customer communication of condition of the Gearbox
Step 7 Parts to be repaired or, reverse engineered parts where needed required for Gearbox rebuild
Step 8 Failure analysis during complete disassembly and evaluation of the component wear and damage
Step 9 Cleaning all internal components and housing
Step 10 Check all bearings diameters in housing
Step 11 Check all shafts
Step 12 inspect all Gears
Step 13 Set up check line bore of gearbox
Step 14 Repair and rebuild Gears back to O.E.M
Step 15 Replacing all bearings seals and gaskets
Step 16 Repair and rebuild all shafts back to O.E.M
Step 17 Re aligning all gears shafts and bearings back to O.E.M
Step 18 Put a dial indicator on each shaft and Ck end bearings clearance
Step 19 Rebuild worn out and damaged surfaces
Step 20 Reverse engineer and manufacture new parts when O.E.M parts are unavailable or lead time is not acceptable
Step 21 Assembly of the Gearbox per O.E.M specifications and engineering instructions assuring required fit of components and considering field application of the Gearbox repair
Step 22 Sand blast all internal and external gearbox
Step 23 Paint internal gearbox
Step 24 Reassemble gearbox tighten all bolts
Step 25 Put vibration analysis probs to each bearing area
Step 26 Install gearbox on a test machine
Step 27 Paint external gearbox

After the gearbox repair process is completed we will provide certified documentation for all MAG inspection
All work carries 48 month warranty not to chip flake peel or wear out and the warranty will not start until put in use
We also provide our customers a free pick up and delivery also a free estimate
All work orders Will not begin repair process until PO verification or email verification is granted to proceed with repairs
If work is not granted approval
All work will be returned in its original condition upon arrival

again thank you for choosing the experts at United Gear Works

24/7 service when requested by customer

Gearbox Before-Work

Gearbox After Disassembly

Gearbox After Work Finish

Disassembly and inspection, including failure analysis, bearing settings of gearboxes and speed reducers

Transforming your ailing gearbox and to completely refurbished gearbox like a new one.
Refurbished to near original (with latest advancements) for desired gearbox performance.
Each and every component of your gearbox is scanned under our state of the art testing facilities for materials , tooth geometry/profile, etc.

Thorough analysis of failures with comprehensive and appropriate solutions by our experienced team of Design, Manufacturing, Quality and Service engineers.
The most effective way of restoring the health of your Gear drives.
Gearbox Re-engineering and development for any applications Industrial gearbox repair of any type or brand
Full gearbox rebuild option available
Gearbox replacement available for all brands
Short turnaround times
Extensive O.E.M gearbox expertise

We provide simple
solutions to make life easier Choose United Gear Works

We provide a full range of remanufacturing services for any type or brand of gearbox at United Gear Works where we have gather expertise in gearbox solutions. Once the gearbox arrives at United Gear Works we recondition the unit following a standardized process consisting of:
Disassembly and conditions assessment
Refurbishment
Final testing

United Gear Works undertakes refurbishment of any make, size and capacity of Industrial Gearboxes and Wind-mill Gearboxes with sophisticated infrastructure and through high precision equipments. With the commitment to deliver the highest quality of refurbished Gearboxes by recognizing root cause that prevents downtime of machines and any other criticality's, hence enhancing the Gearbox lifespan.